The Initial Plan for Factory Construction
• Type of product, product capacity, design specification
• Calculation of the cleanroom area
• Consideration on airflow, cleanliness, and cleanroom category
• The arrangement for process equipment
• Classification data collection for process equipment's facility requirement(Include water, electricity, gas)
• Moving lines of the process, relocation, shipping, personnel access arrangements
• The location arrangement, safety and convenience consideration for factory system
• Factories funding and milestone planning
• The investigation on the environment special requirement of the product
• Reserved for future development and expansion
• Environmental Protection Impact Assessment Plan
Investigation Plan
• Type of product, product quantity, Scope of work, Production process, Future plan
• Land selection, The external environment, Geological drilling (soil, water level), Vibration measurement
• Legislation
Basic Plan
• Construction area
• Process layout
• Environmental requirement
• Main facilities requirement
• Line planning
• Energy saving review
• Project organization chart
Basic Design
• Consideration on factories design
• Finalize on process equipment processes
• Cleanroom requirement conclusive
• Finalized demand on factories facilities
• Automated way confirmation
• Staff organization chart arrangement
• Completion of basic design drawing
• The method to build the building body structure
• Countermeasures and expand for pollution prevention
• Finalized on build material & expand the electrostatic countermeasures
Detail Design
• Completion of the detail design drawing
• Completion of the contract documents
• Project detail review
• Machine relocation planning
• Estimation of cost budget
Construction Supervision
• Confirmation on construction drawing
• Project process management
• Project quality management
• Construction environment management
• Sub-contractor management
Project Check and Acceptance
• Quality audits
• System commissioning, data recording
• System functional test
• As-build drawing and other related information collect and binding
• System manual and manual collect and binding
• Collect and binding test & inspection report
• Make punch list
• Punch list improvement
• Performance acceptance procedures
• Operation training
Hook-Up
• The procedure for machine relocation and setting schedule
• Person-in-charge organization chart for equipment machinery operation
• Equipment machinery support work preparation: procurement, customs, administrative, logistic, and lighting…
• Hook-Up vendor evaluation selection and contract award
• Equipment relocation execution
• Various Hook-up project
• Hook-up project testing and acceptance
• Trial production start
Process machine testing, trial production
• Partial factories system supply
• Security and surveillance system fully enter to the state of alert
• The process equipment start-up functional test
• Process start to operate